MES – Your path to optimum production


In Germany, the No. 1 choice for ODA/MDA in the plastics sector

Your individual ODA solution

Since 1996, ProSeS BDE GmbH has been an expert partner for more than 250 customers with over 12,000 connected production machines in the plastics and metal processing industry. With our ODA system, we offer our users targeted support in the optimisation of their production processes and help them to achieve increased process efficiency and greater productivity. The system provides comprehensive coverage of all production areas and can be integrated into existing IT infrastructures. We have over 35 highly qualified staff on hand to give our customers advice and support on all areas of the ODA system.
Our experienced project managers supervise installation and thereafter, remain reliable points of contact during everyday production. The establishment of good and lasting relationships with our customers and business partners is a priority for us. Our strength is a comprehensive business concept in which employees contribute decisively to our corporate success and work together professionally as a team to provide optimum support for customers worldwide with industry-specific ODA solutions and success-oriented concepts.

Company history

  • 1996

    ProSeS stands for professional software systems and was founded by:

    Dipl.-Math. Andreas Reiling (CEO) Dipl.-Math. Thomas Frey (Software Manager) Dipl.-Ing. Karl-Heinz Bauer (Consultant) Dipl.-Inf. Heiko Uhr (Consultant)

  • 1999

    First installation in the metal sector. Installations in other European countries (Italy, France and the Czech Republic). The company relocates from Niefern-Öschelbronn to Pforzheim.

  • 2002

    At this time, ProSeS already has 100 customers and has doubled its customer base between 2000 and 2002. The MES Group is founded, comprising ProSeS BDE GmbH, Quipsy CAQ, Econ Solutions and IVS, with the aim of offering customers holistic solutions on a partnership basis.

  • 2004

    Takeover of IT company CIM-Service GmbH.

  • 2007

    ProSeS expands its range, integrating the metal sector and connecting more than 500 machines in over 10 companies. The number of employees rises to 20. Purchase of the entire office complex.

  • 2008

    ProSeS wins an award in the category “Special Technology“ at the international plastics fair Plastpol in Poland. At the same time, the company concludes a sales co-operation agreement with Polish company Dopak.

  • 2009

    Many international firms already rely on ProSeS BDE GmbH and its expert support. Development of a browser-based terminal solution. Integration of new mobile ODA system components.

  • 2012

    The German federal association of medium-sized IT companies awards ProSeS ODA its seal of approval for service, quality and investment security. More than 10,000 production machines connected to the ODA system.

  • 2013

    Integration of energy measurement (EDE) and partnership with econ solutions GmbH.

  • 2015

    ProSeS takes over CAQ company Quipsy Quality GmbH, thus expanding its operations to cover the field of quality management.

Process optimisation with ProSeS

Achieve greater transparency and maintain an panoramic view of your production processes with our ODA system. Our system links production machines and PC workstations. The hardware captures the cycles of all machine and control system types. The system comprises operating terminals, signal acquisition modules and software and covers the three main task areas production control, quality control and real-time display. The key approach here is the optimisation of production sequences and the forward-thinking, detailed planning of processes. Automation and proven work processes within the ODA system result in improved speed, efficiency and control. All levels of the production system communicate with each other automatically and without frictional losses. Visualisation of the actual production status allows timely monitoring of all production parameters and the identification of weak points. At all times, the system delivers information on the status of the machines and events occurring during production, thus giving you a 360° view. Optionally, this information can also be transmitted in real time via Messenger, text message or e-mail.
  • Improved Job Planning
  • Statistical Process Control
  • Distributed Numerical Control
  • Operation Data Acquisition
  • Process Data Acquisition

 

Increase productivity and reduce operating costs?
You want to be right up to date on production status?
Create short paths and win more time?
Exploit your full value creation potential?
Get ODA messages on smartphones?
Achieve maximum safety and efficiency of processes?
Manage DNC sets quickly and reliably?
Reduce start-up costs and repairs?

Quality assurance with QUIPSY® CAQ

Compliance with established industrial and quality standards is part of everyday life in the plastics and metal processing industry. This places high requirements on operational quality assurance. To ensure compliance with quality requirements at all times, electronic support via a CAQ system is advisable. Our product QUIPSY® CAQ offers professional quality management services and creates the perfect interface to the ODA system. It includes drill-down analyses, situation-based messages, meaningful quality KPIs, professional reports and templates for the management. Our system thus meets all requirements, both on the employee/user side and from the management perspective. The system can be integrated seamlessly into existing IT landscapes and communicates with all levels without any losses. For example, test jobs are made available to every user in a timely manner, and feedback flows automatically to the connected systems. You want quality assurance that is professional and geared to the future? QUIPSY® CAQ gives you the ideal basis. Our experienced project managers will work with you to find the optimum CAQ solution and tailor it to the relevant processes.

Find out more about QUIPSY®

  • Inspection planning
  • Goods In & supplier evaluation
  • Statistical Process Control (SPC)
  • Measuring data acquisition
  • Outgoing goods inspection
  • Complaints management
  • Inspection plan
  • Management of test equipment
  • Initial sample inspection

Its modular design allows you to quickly and easily adjust the ODA system to current operational situations and put it into operation. Customisations map production processes, enabling intuitive operation of the programs by the users. Modular configuration levels grow with the company and provide the option of integrating and successively incorporating further functions and operational areas at any time.

Your company and the users of the system are our focus. In consultation with you, our experienced and highly competent project managers define the relevant ODA components which can be applied profitably. This means there are no unnecessary costs as a result of unused system components.

ODA Reporting

ODA Reporting

The analysis module for evaluation and reporting of production data provides a comprehensive overview of the operation data.

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Production Monitor

Production Monitor

The Production Monitor visualises your entire production plant in real time and presents a virtual image of the actual status. All events occurring can thus be detected immediately.

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PC Terminal

PC Terminal

With the ProSeS group terminals, feedback from the production hall flows promptly and with little effort into the ODA system.

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Maintenance

Maintenance

The ProSeS Maintenance module is the optimum way to reduce start-up costs and repairs.

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EIS

EIS

Using the Electronic Information System EIS, the very latest operating data can be forwarded automatically as a text message, via e-mail, voice mail or smart message.

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Process Data Management

Process Data Management

The process data module allows convenient management of the tolerance limits and limit values for the setup and production parameters.

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DNC Administration

DNC Administration

DNC Administration maps the paperless exchange of DNC records between machines and the ODA system.

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Detailed planning

Detailed planning

The detailed planning display offers production managers many tools and industry-specific functions for optimum control of production processes.

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Web Reporting

Web Reporting

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Web Production Monitor

Web Production Monitor

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Web Terminal

Web Terminal

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P&G

P&G

Lamy

Lamy

SLG

SLG

Kettler

Kettler

Igus

Igus

Draxlmaier

Draxlmaier

Dr. Schneider

Dr. Schneider

Leicht & Müller

Leicht & Müller

FEP

FEP

Lindal

Lindal

Lacher

Lacher

Schneider Schreibgeräte

Schneider Schreibgeräte

Mawick

Mawick

Saint Gobain

Saint Gobain

It is extremely important that an application is uncomplicated and convenient in everyday use. When you have been using a software application for a while and no longer notice it, when you take it for granted and can no longer imagine how things worked before you had this system, that’s when you know it’s right.

Marco Müller, Junior Director of Leicht und Müller

We all aim to carry out all customer orders without errors and to use the system to maximise machine capacity utilisation and continuously improve processes in order to boost our competitiveness.

Peter Mannsdörfer, Head of Work Scheduling at Erich Lacher

The plastics industry is a highly competitive growth market. To hold your own on this market, you have to work quickly, intelligently and to high quality standards.

Evelyn Duarte, CEO of FEP Fahrzeugelektrik Pirna GmbH

Shape the future with ProSeS – At ProSeS, as a committed employee, you can hold the future in your hands and actively contribute to the success of the company. The success of a company depends to a great extent on the competence of its employees. That is why it is important to us to create a collegial working atmosphere in which our employees feel at home and develop a high level of commitment and motivation. The essence of our company is a team in which each individual member contributes to our overall success with his or her skills and thus sees themselves
as an integral part of the whole. In such an environment, employees will automatically identify with the company and its products. Responsibility and scope for individual structures give every employee the opportunity for professional and personal growth.

The following options are currently available if you would like to become part of our team:

current job offers

Dopak

Dopak

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MES Group

MES Group

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IVS – Time + Security

IVS – Time + Security

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Innonet

Innonet

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The Hochform initiative

The Hochform initiative

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econ Solutions

econ Solutions

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immediate support

We are here for you! No call center, but experts who will help you with words and deeds. Not just by phone, but also remotely over the Internet, within seconds, for PC and Mac.

Hotline
Mo. – Fr.: 8 am to 4 pm
hotline@proses.de

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